When your distribution center is struggling to keep up with demand, it’s time to consider some new options. Maybe you’re limited by storage space and can’t afford to expand. Or maybe it just comes down to inefficiency. Are order picking errors hindering your productivity? Does it take too long to retrieve products scattered throughout a warehouse? Do paper pick lists give your pickers headaches? And is it just taking too long to fulfill orders?
If these issues sound familiar, horizontal carousels could be the solution you need. These automated storage and retrieval systems consist of bins suspended from an overhead track which rotate to bring stored supplies to the order picker. With the help of batch picking software, horizontal storage carousels have been proven to boost throughput, recover up to 75% of floor space, and almost entirely eliminate errors in high-speed picking. In this article, you’ll learn about the basic operation, the dimensions, and the following five key benefits of horizontal carousel
When your distribution center is struggling to keep up with demand, it’s time to consider some new options. Maybe you’re limited by storage space and can’t afford to expand. Or maybe it just comes down to inefficiency. Are order picking errors hindering your productivity? Does it take too long to retrieve products scattered throughout a warehouse? Do paper pick lists give your pickers headaches? And is it just taking too long to fulfill orders?
If these issues sound familiar, horizontal carousels could be the solution you need. These automated storage and retrieval systems consist of bins suspended from an overhead track which rotate to bring stored supplies to the order picker. With the help of batch picking software, horizontal storage carousels have been proven to boost throughput, recover up to 75% of floor space, and almost entirely eliminate errors in high-speed picking. In this article, you’ll learn about the basic operation, the dimensions, and the following five key benefits of horizontal carousel
When your distribution center is struggling to keep up with demand, it’s time to consider some new options. Maybe you’re limited by storage space and can’t afford to expand. Or maybe it just comes down to inefficiency. Are order picking errors hindering your productivity? Does it take too long to retrieve products scattered throughout a warehouse? Do paper pick lists give your pickers headaches? And is it just taking too long to fulfill orders?
If these issues sound familiar, horizontal carousels could be the solution you need. These automated storage and retrieval systems consist of bins suspended from an overhead track which rotate to bring stored supplies to the order picker. With the help of batch picking software, horizontal storage carousels have been proven to boost throughput, recover up to 75% of floor space, and almost entirely eliminate errors in high-speed picking. In this article, you’ll learn about the basic operation, the dimensions, and the following five key benefits of horizontal carousel
How Horizontal Carousels Work
A horizontal carousel consists of a compact system of bin carriers suspended from a motorized oval overhead track. The bins rotate horizontally to bring stored supplies to a pre-designated access point where the operator can retrieve the needed items. Warehouse management software coordinates orders into batches and directs operators to which products to pick from the carousel and then which bins to place them in at an order station. (See videos )
For ease of use, you can configure an operator terminal with a touch screen, digital information display, and confirmation buttons. The software also integrates with external devices including printers, scanners, and extra display panels—so even while picking is paperless, you can still print delivery notes and other necessary documents.
Horizontal storage carousels are ideal for industrial, production, and distribution applications, ranging from MRO parts to retail inventory to healthcare supplies. The system, including the software, is scalable to fit applications from small businesses to extensive distribution centers, facilitating both high-speed throughput and slower-moving products. In short, any warehouse application which needs an efficient system of order picking should consider horizontal carousels. (Learn about other automated storage and retrieval system alternatives here.)
How Horizontal Carousels Work
A horizontal carousel consists of a compact system of bin carriers suspended from a motorized oval overhead track. The bins rotate horizontally to bring stored supplies to a pre-designated access point where the operator can retrieve the needed items. Warehouse management software coordinates orders into batches and directs operators to which products to pick from the carousel and then which bins to place them in at an order station. (See videos )
For ease of use, you can configure an operator terminal with a touch screen, digital information display, and confirmation buttons. The software also integrates with external devices including printers, scanners, and extra display panels—so even while picking is paperless, you can still print delivery notes and other necessary documents.
Horizontal storage carousels are ideal for industrial, production, and distribution applications, ranging from MRO parts to retail inventory to healthcare supplies. The system, including the software, is scalable to fit applications from small businesses to extensive distribution centers, facilitating both high-speed throughput and slower-moving products. In short, any warehouse application which needs an efficient system of order picking should consider horizontal carousels. (Learn about other automated storage and retrieval system alternatives here.)
How Horizontal Carousels Work
A horizontal carousel consists of a compact system of bin carriers suspended from a motorized oval overhead track. The bins rotate horizontally to bring stored supplies to a pre-designated access point where the operator can retrieve the needed items. Warehouse management software coordinates orders into batches and directs operators to which products to pick from the carousel and then which bins to place them in at an order station. (See videos )
For ease of use, you can configure an operator terminal with a touch screen, digital information display, and confirmation buttons. The software also integrates with external devices including printers, scanners, and extra display panels—so even while picking is paperless, you can still print delivery notes and other necessary documents.
Horizontal storage carousels are ideal for industrial, production, and distribution applications, ranging from MRO parts to retail inventory to healthcare supplies. The system, including the software, is scalable to fit applications from small businesses to extensive distribution centers, facilitating both high-speed throughput and slower-moving products. In short, any warehouse application which needs an efficient system of order picking should consider horizontal carousels. (Learn about other automated storage and retrieval system alternatives here.)
Horizontal Carousel Dimensions
Horizontal carousel dimensions will vary based on your specific application.
- 6-7 feet wide
- 7-13.5 feet tall
- 19-153 feet long
- Holds 16-120 carriers (varies based on carousel and carrier size)
- Max payload 55 tons
- Rotational speed of 85 feet per minute
Dimensions for an individual bin carrier:
- 24-37 inches wide
- 18-24 inches deep
- 6-12 feet tall
- 600-2000 pound weight capacity (75-200 pounds per shelf)
The Benefits of Horizontal Carousels
Horizontal carousels afford considerable benefits in distribution and order picking. After installing these systems, facilities have reported achieving a full ROI in under two years. The key benefits below illustrate how horizontal carousels will revolutionize your picking system and boost your throughput for higher efficiency, productivity, and revenue generation.
Contact Us for Horizontal Carousels
Southwest Solutions Group® provides design and installation services for horizontal carousels to a wide variety of industries and applications. We will also provide you with a free consultation to determine your exact needs and specifications before the design process begins. To learn more or to speak with a specialist, call us at 1-800-803-1083 or send us a message today.