Vertical Lift Modules | Innovative Storage Systems

Inefficient storage methods drain valuable warehouse space and slow down operations. Vertical Lift Modules (VLMs) solve these challenges by utilizing overhead space while delivering items directly to workers with just the press of a button.

High-tech warehouse with vertical lift modules (VLMs) and workstations organized by numbered bays for efficient inventory management and order fulfillment

Automated Storage with Optimized Vertical Space

Vertical Lift Modules combine smart use of vertical space with automated item retrieval.By storing trays in a tall vertical column and delivering them to an ergonomic access point,VLMs improve accuracy, eliminate wasted movement, and reclaim up to 85% of floorspace.

Each tray is automatically scanned for height and stored using the least amount of space.This makes the system ideal for storing small parts, large tools, or inventory with varying dimensions.

Features:

  • Space savings up to 85%
  • Ergonomic waist-high access opening
  • Auto height scan for storage efficiency
  • Supports up to 2,000 lbs per tray
  • No more ladders, climbing, or wasted aisle space

Customizable Options for Any Facility Layout

VLMs come in multiple configurations to fit facility-specific needs. Models can include front/back access points, varying tray widths, climate controls, and load capacities for light or heavy inventory. Systems also support integration with conveyors, automation, and inventory tracking software.

Installations can even span multiple floors or operate through walls between warehouse and cleanroom environments. VLMs adapt to your workflow—no matter how complex your operations may be.

Features:

  • Front/back and multi-level access options
  • Custom tray widths and weight ratings
  • Climate control for sensitive products
  • Integration with robotics, WMS, and conveyors
  • Ideal for cleanrooms, warehouses, and production lines
Technician operating Kardex Remstar VLM to retrieve heavy mechanical parts
Warehouse worker operating a vertical lift module using a touchscreen interface to retrieve and manage inventory bins for streamlined order picking operations

Software-Driven Accuracy and Productivity

Each Vertical Lift Module includes advanced inventory software that automates picking tasks and improves visibility. Features like pick-to-light indicators, dual tray delivery, and batch order sequencing speed up order fulfillment while reducing errors.

Whether managing slow-moving inventory or processing thousands of picks daily, software-enabled VLMs give you control, accountability, and speed across your entire storage operation.

Features:

  • LED and pick-to-light guidance
  • Batch picking and order grouping
  • Full inventory transaction logs
  • System integration via API or WMS
  • Weight-sensing for restocking accuracy

Real-World Results from Vertical Lift Module Installations

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Frequently Asked Questions

VLMs can reduce floor space usage by up to 85% compared to traditional shelving. By using overhead space up to 98 feet tall, they eliminate the need for wide aisles and static racks. Facilities often reclaim thousands of square feet for new production or packing areas.

VLMs bring items directly to the operator, eliminating walking, climbing, and searching. With pick-to-light and dual-tray delivery, employees can process more orders faster and with fewer mistakes. Some facilities see fulfillment speeds increase by over 60%.

Yes. Each tray can support 500 to 2,000 pounds depending on the model. VLMs can store everything from small electronics to bulky mechanical parts using custom tray dimensions and dividers.

Absolutely. VLMs are designed with safety features like light barriers that stop movement during access. Trays are delivered at waist height, reducing the risk of lifting injuries and eliminating the need for ladders or lifts.

VLMs include built-in inventory software and can integrate with WMS, ERP, and other platforms. Features include real-time tracking, user access logs, batch picking, and inventory alerts. Systems like Power Pick Global support high-throughput environments.

Vertical Lift Modules are used across manufacturing, aerospace, healthcare, e-commerce, and energy sectors. Any operation with limited space, small-to-medium inventory, or accuracy challenges will benefit from vertical storage automation.

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Transform Your Space with Vertical Lift Module Solutions

Vertical Lift Modules help reclaim floor space, improve picking speed, and increase inventory accuracy—all in a compact, software-driven system. Whether you're organizing parts in a warehouse, optimizing cleanroom workflows, or managing high-value components, our team will design a VLM solution tailored to your exact needs. We provide end-to-end support from layout design and installation to long-term maintenance and integration.

Call us at 800-803-1083 or Contact Us to speak with a storage automation expert.

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Kardex Remstar automated storage and retrieval system operating in a busy warehouse with conveyor integration for rapid item handling