In the world of warehousing, automated storage and retrieval systems (ASRS) has become increasingly popular due to their ability to optimize warehouse space and increase efficiency. A relatively new addition to this market is the mini-load ASRS, which offers a compact, flexible, and cost-effective solution for warehouses storing a high volume of smaller products. 

Mini load ASRS stores small, lightweight items in cartons, totes, or boxes in a high-density rack structure and automatically brought to an access station for quick and easy retrieval. 

The four fundamental components of a mini load system are a rack system, a stacker crane, management software, and a pickup station. The stacker  crane travels down a central aisle between two rows of racking to retrieve stored inventory and bring it to the pickup station. Most mini load ASRS consists of open racking systems. However, the Kardex Remstar vertical buffer module is a form of mini load ASRS that is fully enclosed and optimized for ergonomics and security.

In the world of warehousing, automated storage and retrieval systems (ASRS) has become increasingly popular due to their ability to optimize warehouse space and increase efficiency. A relatively new addition to this market is the mini-load ASRS, which offers a compact, flexible, and cost-effective solution for warehouses storing a high volume of smaller products. 

Mini load ASRS stores small, lightweight items in cartons, totes, or boxes in a high-density rack structure and automatically brought to an access station for quick and easy retrieval. 

The four fundamental components of a mini load system are a rack system, a stacker crane, management software, and a pickup station. The stacker  crane travels down a central aisle between two rows of racking to retrieve stored inventory and bring it to the pickup station. Most mini load ASRS consists of open racking systems. However, the Kardex Remstar vertical buffer module is a form of mini load ASRS that is fully enclosed and optimized for ergonomics and security.

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Buffer Storage AS/RS Pick StationsApplications for mini load ASRS include:

  • Buffer storage
  • WIP inventory
  • Slow-moving parts storage
  • Production line supply
  • Order fulfillment
  • Assembly kitting

Southwest Solutions Group offers the Kardex Remstar vertical buffer module, a form of mini-load ASRS. Read on to learn about the benefits and unique features of the vertical buffer module mini-load systems. To see more industrial storage products, visit our online store.

Benefits & Features of Mini Load ASRS

Increased Efficiency

kardex remstar vertical buffer module

One of the main benefits of mini load ASRS is their ability to increase efficiency in the warehouse. Because the system is fully automated, there is no need for m

anual labor to retrieve or store items. Operating on the goods-to-person principle, the mini load system delivers the needed products directly to the operator at an ergonomic access opening. This not only saves time but also reduces the risk of human error. 

Mini load ASRS can also be integrated with other warehouse management systems, such as inventory control software, to optimize efficiency further. The vertical buffer module system is programmable to facilitate batch picking and automatic replenishment. To further save time, its turntable access station prepares the next bin while the operator picks from the current bin, eliminating wait time between transactions.

Space Savings

Another advantage of mini load ASRS is the compact design. Unlike traditional storage shelving, items in a mini load system are in trays or bins closely stacked on top of each other in a high-density rack system. The vertical design can use the full height of the warehouse to maximize storage capacity in a compact footprint, making it an excellent, cost-effective solution for businesses looking to save space.

Improved Safety & Ergonomics

open racking mini load asrsMini load ASRS enables safe and ergonomic picking. Since inventory is in a compact system, employees no longer have to travel through the warehouse to store or retrieve products manually. Instead, goods are brought directly to the operator, reducing worker fatigue and improving productivity. The vertical buffer module also features an ergonomically designed workstation tilted at a 20-degree angle for easier picking.

Accuracy

The vertical buffer module integrates with pick-to-light software to ensure the utmost accuracy in order picking. This innovative technology includes LED light pointers that direct operators to the exact location of the needed product in the storage bin. Picking errors are virtually eliminated. 

Security

The mini load system keeps stored inventory secure. The vertical buffer module, unlike its competitors, is a fully enclosed system, and software integration provides comprehensive access control, real-time inventory visibility data, transaction tracking, and inventory reports. 

Flexibility

mini load asrs open racking systemMini load ASRS is also a highly flexible technology. Our team helps customize this system to meet the specific needs of each warehouse, including the ability to handle different types of goods and trays. Making it an ideal solution for warehouses with a wide variety of products or those requiring frequent inventory changes. The system is modular and scalable so that it can be easily expanded or reconfigured as the needs of the warehouse change over time.

Features and specifications of the Kardex Remstar vertical buffer module include the following:

  • Up to 66 feet long
  • Up to 40 feet high
  • Load capacity of up to 77 pounds per bin
  • Stores up to 2,880 standard bins
  • Scalable rack system to store bins and trays
  • Lightweight mini load crane moves bins individually with a telescopic gripper
  • Turntable picking station tilted at a 20-degree angle
  • Up to four access openings per unit
  • Web-based software
  • Clearance control feature protects inventory and reduces the risk of crash situations
  • Optional conveyor integration
  • Optional LED pick-to-light technology
  • Optional LED lighting to illuminate access openings
  • Optional gas or sprinkler pipe installation to meet fire protection requirements

shopping cart iconPrices for Industrial Products

See specifications and pricing for open & closed shelving, sliding bin shelving, shelving with drawers, and bulk rack.

Contact Us for Mini Load ASRS Systems

Southwest Solutions Group® provides design and installation services for Kardex Remstar vertical buffer module mini load systems. We will also provide a free consultation to determine your needs and specifications before the design process begins. To learn more or to speak with a specialist, call us at 1-800-803-1083 or send us a message today.

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Industrial Testimonials

ricoh

“Working with Southwest Solutions including Matt, Susan, and especially Brad was great. They provide amazing customer service. Brad and the install team were especially great. Very professional, easy to work with, and did the work quickly and very well with very little input from us. If we need help with carousel storage moves, parts, or new equipment we will start with Southwest Solutions. ”

Ricoh
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“The team at Southwest Solutions were nothing short of fantastic. First meeting with Craig, I received a customized design, in person, based on my office needs while still maintaining an efficient layout and being cost effective. Craig explained everything clearly, allowing me to understand that as modular mill-work, I would be able to move it if I ever changed offices, but without the added sales pressure to immediately make a decision. Once I had decided, I worked with Chris who assisted in picking out the finishes and scheduling the delivery and installation. The professionalism of Craig and Chris spoke volumes and I would highly recommend anyone looking to transform or fit-out an office to contact Southwest Solutions.”

Etihad Airways
Harvey-Cleary Builders

“I want to let you know that we all really appreciated your team mentality, professionalism and dedication shown on this project. It was a pleasure working with you and your office and we look forward to many more. Please pass along my gratitude to everyone who worked on this project. Thanks! ”

Harvey-Cleary Builders
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“I just want to take a minute to let you know how good of a job your install crew did yesterday. They were quick, fast, courteous and very consensus during the install. They were awesome to say the least. Being in the service business ourselves, we know that you can never hear the words “Good Job” often enough. Please pass this along to your crew.”
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