Push back pallet racking is an effective storage solution for warehouses and distribution centers that need to maximize storage capacity while maintaining accessibility. The Last In, First Out (LIFO) storage system stores pallets on nested carts or spring-loaded rails. The system allows pallets to slide back and forth for optimal accessibility.
This space-efficient pallet rack system is ideal for homogeneous non-perishable goods or inventory with a quick turnover.
Read on to learn about push back pallet racking, including the benefits and different variations, such as push back roller racking and spring-rail push back racking. To see more industrial storage solutions, view our market page.
Push back racking is a high-density storage system that saves space and maximizes storage density. The system’s compact design requires only a single access aisle to load and retrieve pallets since the stored pallets automatically slide to the front of the pick face.
By eliminating the need for aisles between each storage lane, a push back pallet rack system offers up to 90% more storage capacity than selective rack systems.
This compact pallet racking system also efficiently uses your facility’s vertical space to maximize your storage density. Push back warehouse racking’s space-saving benefits make this system an excellent solution for reducing energy costs for cold storage.
A Push back pallet racking system can improve the efficiency of your operations. Push back pallet racking provides better accessibility than similar systems like drive-in racking because all the pallets automatically flow to the front of the rack. Forklifts do not have to drive into the lane to load and unload, saving time.
Push back pallet racks also afford greater selectivity than drive-in racking, as each storage lane flows independently. The gravity flow cart and spring-rail systems are energy-efficient and will not increase energy costs.
Push back pallet racking reduces the risk of product damage compared to systems like drive-in racking. All pallets are deposited at the pick face and flow back and forth on their own, minimizing product handling and thus reducing the risk of damage. Custom designs are also available to support weak pallets. Forklifts do not have to drive into the racking system, reducing the risk of damage to the uprights and rails.
You can customize Push back racking to meet your unique storage needs. Push back racks are compatible with pallets of any size, including non-standard dimensions. The gravity flow and the spring-rail racking systems are compatible with cooler and freezer environments.
What is Push back Racking?
Push back racking systems consist of storage lanes with either a series of nested carts or spring-loaded rails. Once the first pallet is loaded into the initial position, the forklift will gently push the first pallet back to make room for the next pallet. And when one pallet is unloaded, the remaining pallets automatically slide forward to take its place.
Push back racking facilitates LIFO inventory rotation, which makes it a good solution for non-perishable or long-lasting inventory with a quick turnover. Need a FIFO solution? Consider drive-through racking or gravity flow racks
Push back Roller Racking
Push back roller racking features nested rolling carts and rails that incline upward from the pick face. Each pallet is placed on a cart with rollers that move along the rails, creating a gravity flow track system for the pallets to slide back and forth. As new pallets are loaded onto the system, they push the existing pallets back along the rails, exposing the next cart. The final pallet rests on the rails. The carts slide into their nesting position during unloading, bringing the remaining pallets forward. Visit our online store to see our industrial storage products.
Features of Push back roller racking include:
Pallet storage 2 to 6 deep
Supports up to 3,000 pounds per cart
Carts provide support for weak pallets
The top cart’s center stop prevents the pallet from hanging off the rear or being pushed off the cart by successive pallets
Each lane has a stop plate on the rear to prevent carts from being pushed off the rear of the system
Interlocking tabs between carts
Color-coded carts can indicate how many pallets are stored in any given lane
Spring-Rail Push Back Racking
Spring-rail Push back racking consists of horizontal tracks with spring-loaded rails; unlike traditional gravity flow Push back racking, the rails are not inclined. The first pallet loaded rests against the spring head and pushes back against it to extend the springs during loading. When a pallet is unloaded, the springs contract, pushing the remaining pallets forward.
Features of spring-rail Push back racking include:
Pallet storage 2 to 4 deep
Supports up to 3,000 pounds per pallet
Optional center tracks provide additional support for extra heavy loads or weaker pallets
Front-to-back security cable prevents spring accidents
Rust-proof nylon polyester rollers
Can be installed in new or existing racks
Can be installed on any rack without any special beams
Springs rated 10,000+ cycles before showing fatigue
Lower profile than gravity flow racking
Floor leveling tracks can anchor onto the concrete slab
Ships fully assembled for quick installation
Prices for Industrial Products
See specifications and pricing for open & closed shelving, sliding bin shelving, shelving with drawers, and bulk rack.
See All Industrial Products
Open & Closed Shelving
Sliding Bin Shelving
Shelving with Drawers
Modular Drawer Cabinets
Fans & Turbines
Material Handling Equipment
Contact Us for Push back Racking
Southwest Solutions Group provides design and installation services for push back pallet racking systems. We will also provide a free consultation to determine your needs and specifications before the design begins. To learn more or to speak with a specialist, call us at 1-800-803-1083 or send us a message today.
“Working with Southwest Solutions including Matt, Susan, and especially Brad was great. They provide amazing customer service. Brad and the install team were especially great. Very professional, easy to work with, and did the work quickly and very well with very little input from us. If we need help with carousel storage moves, parts, or new equipment we will start with Southwest Solutions. ”
“The team at Southwest Solutions were nothing short of fantastic. First meeting with Craig, I received a customized design, in person, based on my office needs while still maintaining an efficient layout and being cost effective. Craig explained everything clearly, allowing me to understand that as modular mill-work, I would be able to move it if I ever changed offices, but without the added sales pressure to immediately make a decision. Once I had decided, I worked with Chris who assisted in picking out the finishes and scheduling the delivery and installation. The professionalism of Craig and Chris spoke volumes and I would highly recommend anyone looking to transform or fit-out an office to contact Southwest Solutions.”
“I want to let you know that we all really appreciated your team mentality, professionalism and dedication shown on this project. It was a pleasure working with you and your office and we look forward to many more. Please pass along my gratitude to everyone who worked on this project. Thanks! ”
“I just want to take a minute to let you know how good of a job your install crew did yesterday. They were quick, fast, courteous and very consensus during the install. They were awesome to say the least. Being in the service business ourselves, we know that you can never hear the words “Good Job” often enough. Please pass this along to your crew.”