Vertical Lift Module Solutions That Save Space & Speed Picking

A Vertical Lift Module, sometimes called an automated storage and retrieval system or vertical lift machine, typically costs $6,500 to $8,500 per linear foot of height, depending on configuration, tray capacity, and software integration. Pricing reflects options such as pick-to-light technology, access openings, and material-handling controls.

Standard VLM trays measure 49 to 144 inches wide and up to 34 inches deep. Custom trays can be built for bins, tooling, or bulky parts, allowing the automated storage system to handle virtually any item profile.

Depending on the model, trays support 500 to 2,000 pounds each. Heavy-duty VLMs use reinforced steel trays and lift drives for dense components such as molds, dies, or maintenance equipment.

These vertical storage machines reach 60 to 80 feet high while occupying roughly 100 square feet of floor space. By exploiting vertical cube, they deliver up to 75 percent space savings over conventional shelving or rack.

Almost any small-to-medium-sized item fits inside a VLM: parts, tools, electronics, food & beverage ingredients, medical devices, weapons, and laboratory supplies. Intelligent tray height sensors automatically maximize storage density.

One trained operator can typically oversee three to five VLMs. Integrated software sequences picks across machines, eliminating travel time and boosting productivity.

VLMs bring items directly to the operator, eliminating walking, climbing, and searching. With pick-to-light and dual-tray delivery, employees can process more orders faster and with fewer mistakes. Some facilities see fulfillment speeds increase by over 60%.

Yes. Each tray can support 500 to 2,000 pounds depending on the model. VLMs can store everything from small electronics to bulky mechanical parts using custom tray dimensions and dividers.

Throughput ranges 125 – 300 picks per hour, far exceeding static shelving (≈ 60 picks/hr). Batch-picking and dual-tray presentation keep the operator continuously productive.

A VLM delivers roughly a 4-to-1 storage capacity gain, reclaiming valuable floor space and often removing the need for off-site warehousing or new construction.

Yes, modern VLM software manages batch picking, kitting, and order consolidation. Pick-to-light and inventory-management integrations streamline multi-order fulfillment and ensure accuracy.

Most systems operate on 480 V three-phase power, with transformers available for 208 V or 240 V. Energy-efficient motors and standby modes minimize electrical usage.

Typical lead time is 14 – 17 weeks typical, depending on customization, production load, and controls package.

Absolutely. VLMs are designed with safety features like light barriers that stop movement during access. Trays are delivered at waist height, reducing the risk of lifting injuries and eliminating the need for ladders or lifts.

VLMs include built-in inventory software and can integrate with WMS, ERP, and other platforms. Features include real-time tracking, user access logs, batch picking, and inventory alerts. Systems like Power Pick Global support high-throughput environments.

Vertical Lift Modules are used across manufacturing, aerospace, healthcare, e-commerce, and energy sectors. Any operation with limited space, small-to-medium inventory, or accuracy challenges will benefit from vertical storage automation.