Kanban Inventory Management System | RFID-Enabled Two-Bin Supply Control

Simplify inventory replenishment and eliminate stockouts with a visual two-bin Kanban system. RFID tracking and intuitive bin switching keep supplies moving in hospitals, labs, and clinics.

technician selecting labeled medical supply bin from storage rack to organize inventory

What Is a Kanban Inventory System?

The Kanban system uses a two-bin setup to control medical supply inventory. When the front bin empties, staff move it to a return rack and pull from the backup bin. An RFID tag attached to the empty bin triggers automatic replenishment.

Features include:

  • Visual bin replenishment system
  • RFID-enabled automation for supply orders
  • Eliminates manual counting and paper logs

How the RFID Two-Bin Process Works

Each bin contains a passive RFID tag. As the front bin is depleted and moved to the return rack, the tag is scanned and logged. This sends a signal to the inventory software, which initiates restocking.

Features:

  • RFID readers installed at return racks
  • System logs usage and sends replenishment alerts
  • Integrates with PAR-level and ERP systems
cart with removable basket drawers for organizing and transporting medical supplies
angled view of cart with removable basket drawers for medical supply organization

Applications for Clinical & Surgical Environments

Used in hospitals, surgery centers, and labs, Kanban systems streamline stocking of fast-moving consumables. From wound care to PPE, items are always available without overstocking or last-minute requests.

Benefits Include:

  • Ideal for med-surg supply rooms and clean cores
  • Reduces labor and stockout events
  • Promotes lean inventory control across departments

Places Where the Kanban Inventory System Thrive

Frequently Asked Questions

The Kanban system of inventory management is a visual, pull-based method that controls inventory flow by signaling when to restock supplies. Often using cards, bins, or RFID tags, it ensures that items are replenished only as needed—helping reduce overstock, minimize waste, and improve efficiency.

This Kanban system uses RFID tags to automatically alert the supply system when a bin is empty.

Yes. It integrates with most hospital inventory platforms and procurement systems.

No. RFID readers automatically detect and track bins when they’re placed on the return rack.

Gloves, dressings, IV kits, syringes, test tubes, and other fast-moving disposable items.

No. It’s ideal for any healthcare facility that stocks consumables—clinics, labs, surgery centers, and more.

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two-bin kanban rack with removable supply baskets organizing medical inventory in supply room